{"id":17052,"date":"2024-04-12T10:46:15","date_gmt":"2024-04-12T08:46:15","guid":{"rendered":"https:\/\/www.colordruck.net\/2024\/04\/12\/processless-printing-plates\/"},"modified":"2026-10-09T10:35:42","modified_gmt":"2026-10-09T08:35:42","slug":"processless-printing-plates","status":"publish","type":"post","link":"https:\/\/www.colordruck.net\/en\/2024\/04\/12\/processless-printing-plates\/","title":{"rendered":"Processless printing plates"},"content":{"rendered":"<div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container has-pattern-background has-mask-background nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-margin-top:-70px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1248px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:20px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-order-medium:0;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-text fusion-text-1\"><p><strong>A fully automated process with a Heidelberg Suprasetter and a Beil plate bending and sorting line.<\/strong><\/p>\n<p>The new HEIDELBERG Suprasetter 106, equipped with an automatic pallet loader and an automated plate bending line, has been operating in our prepress department for several weeks. Automation has enabled us to increase our hourly prepress productivity by more than 30% compared with the previous workflow. After imaging in the HEIDELBERG Suprasetter 106, each printing plate is transferred directly to the bending line, automatically bent and then sorted by job onto the six pallet trolleys.<\/p>\n<p>Fewer loading operations, convenient plate loading from the pallet loader and the elimination of manual plate sorting and bending make our team\u2019s daily work easier. In addition, switching to processless printing plates saves us more than 600,000 litres of water annually compared with conventional plate processing. Plate developer and fixer are no longer required for this process.<\/p>\n<p>Benefits for our prepress department at a glance:<\/p>\n<ul>\n<li>Significant water savings of more than 600,000 litres per year<\/li>\n<li>Reduced risk of workplace accidents<\/li>\n<li>\u00a0Reduced use of hazardous substances<\/li>\n<li>Our hourly plate production capacity increases by more than 30%<\/li>\n<li>Complete elimination of printing plate developer and fixer<\/li>\n<li>\u00a0Reduced fire load<\/li>\n<\/ul>\n<\/div><div class=\"awb-gallery-wrapper awb-gallery-wrapper-1 button-span-no\" style=\"--more-btn-alignment:center;\"><div style=\"margin:-5px;--awb-bordersize:0px;\" class=\"fusion-gallery fusion-gallery-container fusion-grid-3 fusion-columns-total-3 fusion-gallery-layout-grid fusion-gallery-1\"><div style=\"padding:5px;\" class=\"fusion-grid-column fusion-gallery-column fusion-gallery-column-3 hover-type-none\"><div class=\"fusion-gallery-image\"><a href=\"https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-1.jpg\" rel=\"noreferrer\" data-rel=\"iLightbox[gallery_image_1]\" class=\"fusion-lightbox\" target=\"_self\"><img decoding=\"async\" src=\"https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-1.jpg\" width=\"1200\" height=\"899\" alt=\"\" title=\"240412_Proesslose-Druckplatten-Inhalt-1\" aria-label=\"240412_Proesslose-Druckplatten-Inhalt-1\" class=\"img-responsive wp-image-17048\" srcset=\"https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-1-200x150.jpg 200w, https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-1-400x300.jpg 400w, https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-1-600x450.jpg 600w, 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aria-label=\"240412_Proesslose-Druckplatten-Inhalt-3\" class=\"img-responsive wp-image-17045\" srcset=\"https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-3-200x150.jpg 200w, https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-3-400x300.jpg 400w, https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-3-600x450.jpg 600w, https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-3-800x599.jpg 800w, https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-3.jpg 1200w\" sizes=\"(min-width: 2200px) 100vw, (min-width: 784px) 397px, (min-width: 712px) 595px, (min-width: 640px) 712px, \" \/><\/a><\/div><\/div><div style=\"padding:5px;\" class=\"fusion-grid-column fusion-gallery-column fusion-gallery-column-3 hover-type-none\"><div class=\"fusion-gallery-image\"><a href=\"https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-2.jpg\" rel=\"noreferrer\" data-rel=\"iLightbox[gallery_image_1]\" class=\"fusion-lightbox\" target=\"_self\"><img decoding=\"async\" src=\"https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-2.jpg\" width=\"1200\" height=\"899\" alt=\"\" title=\"240412_Proesslose-Druckplatten-Inhalt-2\" aria-label=\"240412_Proesslose-Druckplatten-Inhalt-2\" class=\"img-responsive wp-image-17042\" srcset=\"https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-2-200x150.jpg 200w, https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-2-400x300.jpg 400w, https:\/\/www.colordruck.net\/wp-content\/uploads\/2024\/04\/240412_Proesslose-Druckplatten-Inhalt-2-600x450.jpg 600w, 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class=\"clearfix\"><\/div><\/div><\/div><\/div><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":6,"featured_media":17040,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[153],"tags":[],"class_list":["post-17052","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news-en"],"_links":{"self":[{"href":"https:\/\/www.colordruck.net\/en\/wp-json\/wp\/v2\/posts\/17052","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.colordruck.net\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.colordruck.net\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.colordruck.net\/en\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/www.colordruck.net\/en\/wp-json\/wp\/v2\/comments?post=17052"}],"version-history":[{"count":5,"href":"https:\/\/www.colordruck.net\/en\/wp-json\/wp\/v2\/posts\/17052\/revisions"}],"predecessor-version":[{"id":23512,"href":"https:\/\/www.colordruck.net\/en\/wp-json\/wp\/v2\/posts\/17052\/revisions\/23512"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.colordruck.net\/en\/wp-json\/wp\/v2\/media\/17040"}],"wp:attachment":[{"href":"https:\/\/www.colordruck.net\/en\/wp-json\/wp\/v2\/media?parent=17052"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.colordruck.net\/en\/wp-json\/wp\/v2\/categories?post=17052"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.colordruck.net\/en\/wp-json\/wp\/v2\/tags?post=17052"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}